gordonsyme@lean121consulting.com
+447979288542


An engaging approach to delivering impressive ROI

Over 20 years international consulting experience across many industries, including automotive, aerospace, pharmaceuticals, biotech, telecoms, chemical engineering and financial services


Subject matter expertise in lean operational excellence, new product development & introduction and supply chain management


Emphasis on business transformation program success and applying lean and continuous improvement methods to process and organisational re-engineering


An engaging, hands-on approach which reliably delivers impressive ROI

Clients

A broad client base spanning many industries including defense, manufacturing, pharmaceuticals, biotech, food and banking...


 

 

 

 

 

 

 



Core Offerings

OFFERING

Business Transformation, Change Management & Project Management


Including...

  • Vision & strategy development
  • Roadmap development
  • Program management rigor
  • Process & organisation re-engineering
  • Change management & Comms


Example results...

  • 3yr quality program ($70M pa saving)
  • Voice of the customer & process re-engineering, investment banking (£45M pa revenue up)
  • Telecoms £2.2M pa transformation program


OFFERING

Supply Chain Excellence


  Including...

  • Production planning & control
  • Inventory optimisation
  • Sales & Ops planning


Example results...

  • Stock down £17.6m (44%) (manufacturing)
  • £5-6M opportunity through supply chain transformation (Pharma & beauty)
  • £720k cash saving in backlog (QC release)

OFFERING

Continuous Improvement


  Including...

  • Balanced KPI development & cascade
  • Hourly/daily/weekly performance dialogues
  • Issue, action, owner, date culture
  • Root cause problem solving
  • Visual workflow


Example results...

  • Hub & office layout (150% uplift in productivity) (Pharma)
  • Lead time reduced by 75% & Lost lab time reduced by 40% (Analytical Lab)
  • Output per person increased by 30% (drug mfg)

OFFERING

New Product Innovation


  Including...

  • NPD / NPI processes, RACI & organisation
  • Gateway management & workflow
  • KPIs & targeted reporting
  • Templates for requirements




Example results...

  • Clear, efficient process & responsibilities
  • Focus on contribution per SKU
  • Contract renewal ($4bn rev pa)

OFFERING

Operational Excellence


  Including...

  • Total Productive Maintenance (TPM)
  • 5S & optimised flow layout
  • Capacity modelling & management



Example results...

  • Set ups down (50-90%) (manufacturing)
  • 50%-80% reduction in breakdowns (Pharma)
  • £650k OPEX from capacity modelling
  • 150% productivity improvement (drug safety)
  • OEE up 51%, down time down 24%
  • 5S audit 13% to 83% in two months

OFFERING

Capability Transfer


  Including...

  • Identify key staff to be trained during program in core capabilities
  • Education, training & coaching
  • Lean leadership development




Example results...

  • Focus skills gap reduction
  • Gemba management & coaching
  • Training of assigned “plants”

Get in touch

Contact Us

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